Schmalz
Vacuum Clamping Technology
Schmalz offers a comprehensive range of vacuum clamping solutions designed to enhance the precision, flexibility, and efficiency of CNC machining processes across various industries, including woodworking, metalworking, glass processing, and handling of 3D freeform surfaces.
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Modular Vacuum Clamping Systems: Schmalz’s modular systems are compatible with all CNC machining centers, including those with T-slot tables and zero-point clamping systems. These systems are ideal for machining metal and plastic workpieces, providing high clamping forces and tight tolerances for precise results.
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Vacuum Blocks for Woodworking: Designed for use on CNC machining centers, these vacuum blocks are suitable for processing various wood materials, including solid wood and laminates. They offer high holding forces and lateral force absorption, ensuring reliable machining and avoiding scrap.
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Quick-Change Systems for Glass Processing: Schmalz’s Quick-Change Systems are designed for glass processing applications, such as those using Bystronic machines. These systems enable tool-free setup, reducing setup times and enhancing flexibility in processing glass workpieces.
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Clamping Equipment for 3D Freeform Surfaces: For workpieces with uneven, rounded, or curved contours, Schmalz offers clamping solutions like the Suction Cup Balance SSCB. This system provides precise positioning and flexible adaptation to complex geometries, supporting both manual and automated processing.
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Vacuum Generators for CNC Machining Centers: Schmalz’s vacuum generators are specially developed for demanding wet machining applications. They separate liquids and chips and continuously monitor the vacuum, offering optimum conditions for efficient and reliable machining under vacuum.
Applications:
Schmalz’s vacuum clamping technology is utilized across various sectors, including:
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Woodworking: For precise and flexible clamping of wood materials during CNC machining processes.
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Metalworking: To securely hold metal workpieces, ensuring high precision and efficiency.
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Glass Processing: For safe and efficient handling and clamping of glass materials during machining.
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3D Freeform Surfaces: To accommodate complex and irregularly shaped workpieces in automated and manual processing.
These solutions enhance productivity, reduce setup times, and ensure high-quality results in various machining applications.
Vacuum Technology for Automation
Schmalz offers a comprehensive range of vacuum automation solutions designed to enhance efficiency, flexibility, and sustainability across various industries. Their portfolio includes advanced vacuum components, gripping systems, and intelligent control units, tailored to meet the demands of modern automated processes.
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Vacuum Generators: Schmalz provides both pneumatic ejectors and electric vacuum pumps, such as the ecoPump SEP, known for energy-efficient operation and high suction capacity.
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Gripping Systems: Their offerings include universal suction cups, specialized grippers for delicate or porous materials, and area gripping systems adaptable to various workpiece geometries.
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Compact Terminals: The SCTMi mini-compact terminals control up to 16 vacuum circuits, featuring a reduced footprint and IO-Link communication for seamless integration into automation systems.
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Valve Technology: A range of valves, including solenoid, check, and manual valves, ensures precise control and safety within vacuum systems.
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System Monitoring: Schmalz offers sensors and switches for real-time monitoring of vacuum and pressure levels, enhancing process reliability and enabling predictive maintenance.
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Schmalz’s vacuum technology is utilized across various sectors, including:
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Automotive manufacturing
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Electronics assemblySchmalz
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Packaging and logistics
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Food processing
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Metal and sheet metal fabricationFluid Power
Their solutions are ideal for tasks such as pick-and-place operations, material handling, and end-of-line packaging, offering enhanced speed, precision, and energy efficiency.
Vacuum Technology for Robotics
Schmalz offers a comprehensive range of vacuum solutions tailored for robotic applications, enhancing automation processes across various industries. Their portfolio includes advanced vacuum generators, gripping systems, and vision-integrated solutions designed for seamless integration with lightweight robots, cobots, and mobile platforms.
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Electric Vacuum Generators (ECBPi & ECBPMi): Compact and energy-efficient, these generators deliver suction rates up to 12 l/min with a maximum vacuum of 75%, ideal for mobile robotics and human-robot collaboration environments.
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Pneumatic Vacuum Generators (RECBi): Designed for applications requiring higher suction capacities, offering up to 52.5 l/min and a maximum vacuum of 85%, suitable for handling heavier payloads.
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Vision & Handling Sets 3D-R: Integrated systems combining vacuum gripping with 3D vision technology, enabling precise object recognition and handling in bin-picking and order-picking applications.
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Modular Gripping Systems: Flexible gripper solutions, such as the FMG matrix gripper, adapt to various workpiece geometries, ensuring reliable handling of complex and delicate items. Messe.
Applications:
Schmalz’s vacuum technology is utilized across diverse sectors, including.
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Automotive manufacturing
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Electronics assembly
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Packaging and logistics
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Food processingcalvaryrobotics.
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Wood and glass handling cavalryrobotics.
Their solutions enhance productivity, precision, and safety in tasks such as pick-and-place operations, material handling, and quality inspection.